Royal Pack Industries

Automatic Form-Fill-Seal (FFS) pouch packing machines are highly efficient, automated systems that convert laminated film into pouches, fill them with products (liquid, powder, paste, or granules), and seal them in a single, continuous process. These machines typically operate at speeds of 15–120+ pouches per minute, utilizing stainless steel contact parts (SS 304/316), PLC control systems, and digital temperature controllers to ensure hygiene and sealing integrity. 

Key Features & Description

·         Process: The machine forms a pouch from a flat roll of heat-sealable film, fills the product via volumetric cups, piston fillers, or auger fillers, and seals the pouch (3-side or center seal).

·         Applications: Ideal for food (spices, tea, snacks), pharmaceuticals, shampoo, oils, and chemical liquids.

·         Structure: Often constructed with mild steel (main frame) and stainless steel (parts in contact with the product) for durability.

·         Versatility: Capable of handling various materials, including laminated, metalized, and polyethylene films. 

Technical Specifications (Typical FFS Machines)

·         Packing Speed: 15–70 pouches/min (dependent on product and size).

·         Packing Range: 5 ml to 1000 ml or 1 gram to 1000 grams.

·         Sealing Type: 3-side seal, 4-side seal, or center/fin seal.

·         Power Consumption: 1.5 kW to 3.5 kW (Single/Three Phase).

·         Film Width: 100 mm to 450 mm.

·         Machine Dimensions: Approx. 750x550x1800 mm to 1000x1000x2000 mm.

·         Machine Weight: Approx. 300–500 kgs.

·         Optional Features: Online batch coding unit, nitrogen flushing system, pouch counter, and ultraviolet lamp. 

Common Advantages

·         High Productivity: Replaces manual labor for improved throughput (e.g., 2000–3000 pouches/hour).

·         Accurate Filling: Minimizes waste and ensures consistency.

·         Low Maintenance: Designed for easy cleaning and operation.